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Kyoei Zestaim – The Japanese Art of Forging Irons

August 17, 2009
in Golf News, Golf Tech Talk, Golf Videos, GTI Exclusive, Japanese Golf, Manufacturer Focus
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Kyoei Golf in Hyogo prefecture is one of Japan’s oldest forging houses, making soft forged irons for over 50 years.  Many of you may know them as the house that forges Vega golf clubs as well as wedge heads for Gold’s Factory. Kyoei believes that they are global representatives of Japanese forgings and their business zestaimfi2bphilosophy not only hinges on producing the highest quality heads but also cutting edge design and service that demanding golfers want. Every employee is trained to be part of Kyoei’s synergy and harmony and creating an environment where seniority and ranking does not exist. Each skilled craftsman is able to show his own flexibility and independence. This creates an atmosphere where Kyoei workers truly produce irons and wedges from their hearts. Yes this is a translation of the Kyoei Philosophy. (^_^)

Recently, Kyoei has launched a new line called Zestaim. Zestaim allows Kyoei to show off not only their superior forgings but also their CNC and grinding skills. Zestaim irons are all forged in house from ultra soft JIS S25C steel which Kyoei supplies themselves. Each Zestaim head is forged and finished with great care and detail.  Kyoei sent me two of their new Zestaim Models, the Zestaim Fi-2 Muscle Back (top pic iron on the left) and the Zestaim Fi-2 Toe Heel Semi Cavity Back (top pic iron on the right).

Both the muscle back and semi-cavity are compact irons with thin sole and topline and minimal offset. Focus is on the better golfer wanting feel and control. As you can see from the pictures, the detail of each iron is superb with wonderful finish and full back face milling. All Kyoei Zestaim irons are available custom made for the customers including custom grinds and finishes.

The Semi Cavity is for those who want a blade like setup and performance but with a touch of forgiveness. There is a slight cut out in the lower cavity allowing for weight to be moved lower and towards the toe and heel, hence the name Toe Heel Semi Cavity. This increases MOI and widens the sweet spot. The stepped cutouts were planned by Kyoei for proper distribution of thickness of the head and face in order to maintain a premium soft feel.

The Zestaim Fi-2 Muscle Back is also completely CNC Milled with wonderful looks. Those who want a challenge and the purest feel will opt for this iron. The thickest spot is in fact right behind the sweet spot where the CG is also moved towards the heel.  This prototype model has traditional lofts (28* 5 iron) and is made for accuracy and touch.  Only 200 sets of this model are made to be available.

Many of you may not have seen Kyoei’s promotional manufacturing video. It’s in Japanese but it is pretty much self explanatory. It covers 3 main processes,  forging, grinding and plating/finish.  You get a look into the entire manufacturing process from start to finish including the cutting of raw S25C steel into billets for forging.

Look for the new Zestaim in the Pro Shop or contact us for more details!

[flv:http://blog.tourspecgolf.com/videos/kyoei.flv 640 427]

Tags: forgedIron setsJapankyoeisoftsteelvegaWedges
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Comments 9

  1. Pingback: Kyoei Zestaim Fi-1 Pro Cavity NF-810 | Golf to Impress
  2. Pingback: Kyoei Golf's Vega V-Wedge RAFW Forged Wedges | Golf to Impress
  3. Doug sakurai says:
    16 years ago

    I am a. 20 handi cap wear can. ipurchase a vega forged wedge
    Sand and gap

    Reply
  4. John Elsom says:
    15 years ago

    Hi are the NF810 iron head with STRONG LOFTS available for shipping to the uk ?
    If so how much is the cost with shipping please
    John

    Reply
  5. Jason B. says:
    15 years ago

    Much better programming than the Golf Channel.
    So this is where my KZG irons were made huh ?
    Just throw them on the dirt floor & use an old shovel to pile them into a wheel barrow they got from a local hillbilly. All the while selecting the rejects to be sent off to the stupid Americans. Guess I won’t bother cleaning my clubs anymore.

    Reply
  6. Mr. Blair M. Phillips says:
    15 years ago

    Every employee is trained to be part of Kyoei’s synergy and harmony and creating an environment “where seniority and ranking does not exist”. Each skilled craftsman is able to show his own flexibility and independence.

    Come on now! Japanesse society is “steeped” in heirarchy and has been for thousands of years. It is driven into them from birth – don’t question authority.

    Sure, they may make great forgings but Americans or Canadians could do the same thing if the Corporate belief wasn’t based on the “maximization of profits at the expense of quality and the employees welfare in the shortest time frame”. The Japanese and Germans work with a long term goal and understand that there “is no Capitalism without labour”. Their employers know that if they don’t listen to their employees, the product will not be manufactured to a high standard of quality.

    Reply
  7. gocchin says:
    15 years ago

    @Mr. Blair M. Phillips:

    There is no doubt the Japanese society is “steeped” in hierarchy as you say but times are changing. Influence from the West as well as the presence of foreign companies in Japan bring new ways even if the old ones are hard to overcome. Heck even huge Japanese corporations these days can he headed by a foreigner bringing different trains of thoughts and changes in tradition. The lines you quoted were directly from Kyoei’s own philosophy and that is what they believe… and I believe it as they are can be very slow which certainly reminds me of service back West… (^_^)

    Reply
  8. Blair M. Phillips says:
    15 years ago

    Gocchin – Influence from Western style “Monetorism or Free Market” workplace stratigies and attitudes is exactly what isn’t working here in North Ameica, Europe and more recently Japan. Strong Nationalist policies combined with skill training, continueing education, employee control and input make Japanesse products and services,”much sought after” around the world. Monetorism Capitalism is losing – again! IMHO – Participatory Economics has not only merit but hope!

    Reply
  9. timothy whartenby says:
    13 years ago

    They sure look like some sweet especially the cb;’s.

    Reply

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